Rocket Pinion Gear And Rack

The working principle of gears and racks is to convert the rotational motion of gears into the linear reciprocating motion of racks through the meshing of gears and racks, or vice versa, to convert the linear reciprocating motion of racks into the rotational motion of gears. This conversion enables the gear rack mechanism to achieve precise linear or rotational motion, meeting the needs of different mechanical systems.

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  • Gear Rack Classification

    Rack straight and helical teeth

    The rack module is divided into: M1.25 M1.5 M2.5 M3

    Large load type M4 M5 M6 M8 M11

     

    Accuracy Grade

     

    Q5 (DIN5)

    Q6(DIN6)

    Q7(DIN7)

    Q8(DIN8)

    Q9(DIN9)

    Q10(DIN10)

  • Gear Rack Features

    Fixed and accurate transmission ratio:

    Gear rack transmission can ensure a constant transmission ratio, making power transmission stable and reliable, especially suitable for situations where precise control of output speed and torque is required.

    Smooth transmission:

    The gear rack meshes with involute gears, resulting in low contact stress, low friction coefficient on the tooth surface, smooth operation, and minimal vibration and noise.

    Compact structure:

    Gear rack transmission can achieve a larger transmission ratio in a smaller space, making the entire transmission system smaller in size.

    Capable of transmitting large power:

    Gear and rack transmission can transmit large power, with a circumferential speed of up to 300m/s, a transmission power of up to 105KW, and a wide range of gear diameters.

    Long distance docking can be achieved:

    Extending the rack can connect with reserved adjustment gaps, allowing for unlimited length docking, ensuring the continuity and stability of the transmission.

  • Gear Rack Parameters

    The main parameters of gears and racks include modulus and number of teeth:

    Modulus: represents the size of the gear and rack. The larger the modulus, the stronger the load-bearing capacity of the gear and rack, but the manufacturing difficulty will also increase accordingly. The selection of modulus should be determined based on actual usage requirements and manufacturing process level.

    Number of teeth: determines the gear ratio and transmission accuracy. The more teeth there are, the more stable the transmission ratio and the higher the transmission accuracy, but it also increases the manufacturing difficulty and cost.

     

     

  • Gear Rack Industry Application

    • Laser cutting machine and laser engraving machine

    • Precision CNC+truss manipulator

    • Heavy duty truss manipulator/ground rail robot

    • Large CNC lathe/casting machining center

  • Gear Rack Performance Advantages

    1、Extreme load capacity, a single system can bear up to 15-20 tons of axial load, and the stress is dispersed through multi-point meshing design.

    2、Infinite extension feature, supports modular splicing, and the travel can be extended to hundreds of meters.

    3、No need for high-precision pre tightening adjustment, reducing installation complexity.

    4、After wear, the accuracy can be restored by adjusting the meshing clearance (such as reverse gear gauge calibration).

    5、Anti deformation ability, wide rack structure (common width ≥ 50mm) has excellent anti bending performance, avoiding deformation problems caused by self weight under long stroke.

  • What is the average lead time?

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Rocket Pinion Gear And Rack

Rocket Pinion Gear And Rack

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Rocket Pinion Gear And Rack: Frequently Asked Questions

  • What Is A Rocket Pinion Gear And Rack System?

    A Rocket Pinion Gear and Rack system is a mechanical setup that converts rotational motion into linear motion using a pinion (a circular gear) and a rack (a linear gear). It is commonly used in automation, robotics, and machinery where precise linear positioning is required.

  • What Are The Main Advantages Of Using Rocket Pinion Gear And Rack?

    The key advantages include high precision, strong load-bearing capacity, efficient power transmission, and durability. These systems also allow for faster linear travel and are suitable for long-distance motion applications.

  • In What Industries Are Rocket Pinion Gear And Rack Systems Commonly Used?

    These gear systems are widely used in industries such as CNC machinery, automotive steering systems, industrial automation, packaging, and aerospace engineering, due to their reliability and precision.

  • How Do I Maintain A Rocket Pinion Gear And Rack System?

    Regular maintenance involves proper lubrication, alignment checks, and wear inspections. It’s important to use suitable lubricants to prevent gear tooth wear and ensure smooth operation over time.

  • Can Rocket Pinion Gear And Rack Be Customized For Specific Applications?

    Yes, these systems can be customized in terms of gear size, material, tooth pitch, and surface treatment to meet the specific requirements of different machines or projects. Custom solutions ensure optimal performance and compatibility.

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